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Analytics-based consulting services improve process efficiency for cement manufacturer

KalyanMeduri
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Analytics-based consulting services improve process efficiency for cement manufacturer

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Our Technology Partner

 

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Customer Challenges

 

  • High energy costs
  • High variations in performance (production and specific power consumption)
  • New workforce

The solution

Schneider Electric Asset Performance Services (APS) provided Advanced Data Analytics-based consulting services to improve the process efficiency by identifying the best operating conditions from historical data.

 

The consulting process involved five key stages:

 

  1. Collect - Understand the operations and collect the data
  2. Analyze - Validate and analyze data with advanced analytics
  3. Identify - Identify the root causes of both strong and weak operational performances
  4. Implement - Maintain the identified best operating conditions
  5. Verify - Confirm the realized benefits

Customer benefits

 

  • Production increase of 3.5%
  • Specific Power Consumption reduction of 2.5%
  • Quality ensured and maintained within the required limits
  • 142k€ / year (short term benefits)

 

Explore digital products for data analytics like Pepite's Datamaestro and others on Schneider Electric Exchange.